Custom Die-Cut Stickers: Purpose and Meaning

Essential in contemporary manufacturing and design, die-cut adhesives are precise, multifunctional components found in a wide range of everyday products, from appliances to vehicles.

Die-cut decals are adhesive pieces that have been cut into specific shapes using a process called die-cutting. This process allows for great precision and versatility, making them ideal for a variety of applications in various industries. It can be made using mechanical dies, or laser cut.

They are currently an essential tool in various industries, both in manufacturing and design, due to their precision, versatility, cost control and wide range of applications.

Differences between Die-Cut and Semi-Die-Cut Tapes: A Detailed Analysis

Although they may appear similar at first glance, die-cut and semi-die-cut ribbons have key differences.

Die-cut ribbons, also known as die cut or die cutting, are cut to the exact shape of the design, eliminating any excess material. On the other hand, semi-die-cut ribbons, also called kiss cut, Kiss cut or Kiss cutting, maintain a frame around the design that is larger than the final design.

• Die-Cut Tapes: Die-cut ribbons are cut directly through the material and paper backing, conforming to the exact shape of the design. This process removes excess material and leaves the design in its specific shape.
• Semi-Die-Cut Tapes: Semi-die-cut tapes are cut only into the material, keeping the paper backing intact. In the Kiss cutting process, the die cuts only one layer of laminated material with an adhesive layer, leaving the base material intact, which can be a continuous support of silicone film or paper.

Advantages of Semi-Die-Cut Tapes. Tapes cut with Kiss cutting are ideal for more delicate designs since the back protects the final piece during transport. Additionally, semi-die-cut tapes are usually easier to peel off, making them an option to consider if you need to quickly peel off a large number of pieces.

Kiss cut die cutting, also known as half cut, surface cut or semi cut die cutting, allows the semi die cut product (labels, stickers, Velcro, foams, tapes, etc.) to remain on the base material. This facilitates its transfer to the place of application in the form of rolls, sheets or coils.

Applications of Custom Die-Cut Stickers

Die-cut and semi-die-cut tapes have a wide range of applications in various sectors, including construction, electronics, appliances, distribution, resale, gaskets, foam spacers, bumpers, and more.

Their ability to bond and seal simultaneously makes them ideal for mounting and assembling components, and they are a great alternative to traditional mechanical elements such as screws or rivets, as well as protecting components from dust and liquids.

In the electronics industry, die-cut adhesives are essential for affixing components to compact, modern devices. Some types of die-cut adhesives are even laminated with tapes that have conductive or insulating properties, meaning they can assist in the transmission of electrical signals, in uses such as electromagnetic shielding, EMI, etc. Polyurethane bumpers or “legs” are also widely used and serve as a base for a multitude of appliances and devices.

In the automotive industry, die-cut adhesives play a crucial role in securing interior panels, reducing noise and vibration, securing electronic systems, and many other applications.

Custom Solutions

At SOLBI MURAL, we convert, transform and customize the tapes or laminated materials you need, creating die cut or kiss cut pieces that adapt to each unique application.

We work with a wide variety of adhesive tapes and foams to ensure you always find the product you need.

In this way, we achieve total customization of your project, with great cost efficiency and great adaptability to practically any industry, from electronics to naval, transportation, aeronautics, construction or industry in general.

Do not hesitate to contact us, we are here to help you make the best decision.